Test pins are available with a variety of different heads, depending on the type of pad, solder joint or component pin they are to make contact with.
For the Macaos Integrated Test Jig, the desired head must be specified for each test point. The jig is supplied assembled, with pins inserted into receptacles, which may then be soldered to the test circuitry PCB.
The most commonly used pin heads are:

As shown, it is important to choose a pin head suitable for contact with the test point on the PCBA.
The user must insert appropriate pins and receptacles into the fixture plate(s), and connect or solder them to their test circuitry. The Macaos Test Jig Starter Kit contains the following pins, receptacles and accessories:
Pitch (mm) | 1.91 | 2.54 | 3.18 | 5.0 |
---|---|---|---|---|
B or F-style pin | 100pcs PL75-F1 | 100pcs PA100-F1 | 50pcs PA125-B | 50pcs PA156-B |
Q-style pin | 100pcs PL75-Q2 | 100pcs PA100-Q2 | 50pcs PA125-Q1 | 50pcs PA156-Q |
T-style pin | 100pcs PAL75-T2 | 100pcs PA100-T2 | 50ocs PA125-T | |
Receptacle with solder tail | 100pcs RL75-4S | 100pcs R100-4S | 100pcs R125-4S | 100pcs R156-4S |
Receptacle with wire-wrap | 100pcs RL75-4W | 100pcs R100-4W | 100pcs R125-4W | |
Guide pins | 25 pcs each of GP-2l(15L), GP-2T and GP-2-D5.0 | |||
Press pins | 25 pcs each of PP25 (25 mm), PP40 (40 mm), PP50 (50 mm) and PP60 (60 mm) | |||
50 pcs M3 x 20mm screw | 200 pcs wires with wire-wrap connector, 0.4 mm x 50 cm | Receptacle insertion tool |

Note: For best results, all test pins in a fixture should have approximately the same height above the fixture plate, both when fully extended and fully depressed. In the Macaos assortment, types PA50/R50 and P75/R75 are compatible with each other. In the same manner, types PL75/RL75, PA100/R100, PA125/R125 and PA156/R156 are compatible. Other combinations (such as mixing PA50/R50 with PA100/R100) are NOT recommended.
A variety of test pins are available for purchase in the Global products|Test accessories folder of the Macaos Enterprise product browser. Macaos Gallery users may purchase test pins from buy.macaos.com.